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OBD-II code family

EGR Flow Control and Feedback Faults (10 codes)

10 related fault descriptions. Use each full code and the exact vehicle service information to identify its circuit, monitored condition, and required tests.

What these codes mean

P0400 concerns EGR flow; P0401 and P0402 distinguish insufficient and excessive detected flow. P0403 concerns control, P0404 range/performance, P0405/P0406 sensor A low/high, P0407/P0408 sensor B low/high and P0409 sensor A’s circuit. The categories answer different diagnostic questions. A valve position, electrical signal and amount of recirculated gas are related measurements, not substitutes for one another.

Read the complete manufacturer code and suffix. The covered Ford systems can express specific flow, stuck-control and position-feedback conditions as suffixes on P0400, P0403 and P0409. A short five-character display can therefore hide a useful distinction. The actual engine determines its valve design, pressure/airflow feedback and monitor conditions.

The sensor letter does not establish a temperature thermistor, cylinder bank or mounting position. FCA STAR S2025000005 Rev. A identifies P0407/P0408 as low-pressure EGR valve-position circuit faults in its applications. GPOP 9004343 separately warns against replacing the high-pressure EGR valve for those codes on listed MY2020–2021 JL/DT vehicles. Diagnose the identified system rather than choosing a part from the letter alone.

Validate feedback before drawing conclusions about flow. A valve that follows command can coexist with a restricted passage or cooler; an inaccurate pressure or airflow signal can distort the flow result. A high/low circuit code is not a direct high/low exhaust-flow measurement. Unplugged bias, a smooth PID or one normal resistance value does not universally identify a failed or healthy component.

Keep initial inspection cool and non-invasive. A technician should use the specified order for circuit, hose, control and flow checks, then clean or replace only the confirmed serviceable fault. Do not force an electric pintle, jumper unknown pins or push deposits into the engine. The national EGR-valve price is a conditional replacement-job example; the diagnostic-labor price on circuit pages is a separate service. Neither is a complete budget for every EGR code. Stalling, serious power loss, overheating, a flashing lamp or exhaust fumes require prompt assessment rather than a fixed waiting period.

Identify the circuit on your vehicle

Match the full DTC, reporting module, and any failure-type suffix to the service information for your exact year, make, model, engine, and equipment. An identifier alone does not establish installed hardware count, location, connector pinout, or a universal measurement.

Where the manufacturer publishes its own meaning for this code, that is the one to work from — it describes the actual component on your vehicle, which the generic definition cannot. Keep the generic description for what it is good for: it tells you which subject area the standard assigned the code to, which is useful context when the two appear to disagree. If they do disagree, follow the manufacturer.

Editorial context

About This Diagnostic Information

These guides provide general diagnostic context. A trouble code records a condition detected by a control module. It does not automatically identify a failed part, and the right diagnostic procedure can vary by vehicle.

References for this guide

  • Ford 2024 gasoline OBD operation summary

    Referenced by P0400, P0401, P0402, P0403, P0404, P0405, P0406, P0409. P0400, P0401, P0402, P0403, P0404, P0405, P0406, P0409: Pages 55–70 describe different EGR flow, control and feedback monitors on covered Ford applications. The complete code and installed system determine the test.

  • RepairPal EGR valve replacement estimate

    Referenced by P0400, P0401, P0402, P0403, P0404. P0400, P0401, P0402, P0403, P0404: September 3, 2026 national parts-and-labor example for a confirmed EGR valve replacement, rather than the price of every EGR fault.

  • RepairPal check-engine diagnosis estimate

    Referenced by P0405, P0406, P0407, P0408, P0409. P0405, P0406, P0407, P0408, P0409: U.S. national diagnostic-labor example, updated September 3, 2026. Repairs, taxes, fees and location differences are separate.

  • FCA STAR S2025000005 Rev. A, January 2021

    Referenced by P0407, P0408. P0407, P0408: Identifies P0407/P0408 as low-pressure EGR position-sensor circuit faults in the applications discussed, including possible associated running complaints.

  • FCA GPOP 9004343, January 2021

    Referenced by P0407, P0408. P0407, P0408: For listed model-year 2020–2021 JL/DT applications, warns against replacing the high-pressure EGR valve for these low-pressure-system codes.

Manufacturer service information, technical service bulletins, wiring diagrams, and vehicle-specific procedures should take precedence when available.

AutoLogicTools was founded by Vincent Fisk, an automotive locksmith and shop owner in San Diego with hands-on experience in vehicle keys, immobilizer systems, electrical issues, modules, programming, and diagnostics.